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CAPABILITIES
CLARITAS STUDIOS has developed a revolutionary process for producing
extraordinary glass products never before possible. The process begins
with an artist’s drawing or CAD file. Our specialized CAD/CAM system
then cuts a series of component glass elements with very high tolerances
to match the design. These elements can be created in a nearly limitless
selection of colors, finishes, and surface qualities. The elements are
fitted together using several techniques, and the design is fused at high
temperature to create a flat sheet. The sheets can then be used flat or
formed by draping or slumping.
The following section is a primer to further understand the CLARITAS
STUDIOS design implementation process. It will assist outside designers
in obtaining rapid results. The guide is only the beginning; we have only
scratched the surface of possible uses for our system. We encourage you
to rethink the way you currently use glass, and challenge our technique.
We will respond to your query promptly, continuing with our primary mission:
the evolution of art glass.
DESIGN GUIDE
CLARITAS STUDIOS has developed a revolutionary process for producing
extraordinary glass products never before possible. The process begins
with an artist’s drawing or CAD file. Our specialized CAD/CAM system
then cuts a series of component glass elements with very high tolerances
to match the design. These elements can be created in a nearly limitless
selection of colors, finishes, and surface qualities. The elements are
fitted together using several techniques, and the design is fused at high
temperature to create a flat sheet. The sheets can then be used flat or
formed by draping or slumping.
The following section is a primer to further understand the CLARITAS
STUDIOS design implementation process. It will assist outside designers
in obtaining rapid results. The guide is only the beginning; we have only
scratched the surface of possible uses for our system. We encourage you
to rethink the way you currently use glass, and challenge our technique.
We will respond to your query promptly, continuing with our primary mission:
the evolution of art glass.
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DESIGN PROCESS
Drawing
Drawings can be hand-drawn art, CAD file (DXF format), or printout. Please
include all dimensions and clearly indicate any holes or apertures. Also,
make special note of critical dimensions where high tolerance is necessary.
Shaping
If forming is required, a mold may need to be developed. In general, we
can bend to a depth of about 1/3 of the piece's radius, or 4" deep
on a 12" diameter, and 6" deep on an 18" diameter.
Holes
Indicate any drilling, apertures, or holes required.
Colors
If possible, include a colored sketch of the drawing to ensure accurate
assembly and fabrication of all elements. Use the color codes shown on
color samples, or consult the factory for color numbers.
Time Frame
Be sure to indicate any deadlines for the project.
Samples
Samples will be returned to you, as a finished product along with your
original design/concept, in approximately eight weeks.
We look forward to working closely with you, the manufacturer, to provide
greater freedom in producing new glassware that will set you apart from
your competition. Thank you for the opportunity of being a vital, new
resource to your Company.
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FUSING
Glass fusing is a unique process that produces alluring decorative, and
functional, glassware. Fusing uses high heat to melt together a number
of cut glass elements into a single "fused" pane.
Assembling a fused glass design is similar to making a jigsaw puzzle
or collage. Multiple layers can be overlaid and fused together allowing
for a three-dimensional quality that creates distinctive textures and
illumination.
To assist the designer in utilizing our fabrication capabilities, it
is helpful to be familiar with and use the following basic terms.
Cameo Fusing
The cameo process uses cut elements to create raised designs on a base
sheet of glass. The cameo elements can be cut from a variety of glass
thickness, colors, and surface textures (consult color samples). A surprising
level of detail can be achieved in the cameo element. A prime example
of this process is our "Twigs" dinner line (see catalog).
Inlay Fusing
The inlay process uses a series of positive and negative shapes that fit
together like a puzzle. Rather than a raised cameo appearance, integrated
designs yield a smooth inlaid glass surface. Generally, a sheet of clear
glass is used as a base to act as a surface for building the "puzzle".
There is the added potential for integrating designs in the base or cover,
allowing colors to overlap and blend. Excellent examples of this process
are our Noble Koi and Banana Leaf patterns.
Combined: Cameo and Inlaid
Cameo elements can also be fused onto integrated bases for further design
flexibility. This effect can be noted on our "Cl’oyster"
line where the pearl has been "cameo'ed" onto a fused glass
pane.
Size
Although the largest single item currently in production is a 36"
panel, we are well equipped to produce larger pieces, although with difficulty.
Profiles
Due to the unique nature of our process, unusual glass shapes can be achieved
with little effort. The typical boundaries of geometric shapes do not
apply here. The Claritas process allows a high degree of freedom in designing
ragged edges, scallops, or other custom profiles. Computerized programming
designates shapes to be cut therefore; cutting irregular shapes is as
effortless as cutting simple circles.
Forming
All forming is done at high temperatures with gravity. A mold may need
to be created depending on individual requirements. In general, the glass
surface in contact with the mold will not be the appearance surface. This
necessitates either a drop-over, or slump into the mold, depending on
the item function. Please contact our engineering department for a list
of stock mold shapes and dimensions
Iridized Glass
Many exciting iridized sheets can be ordered. It is important to consider
where the iridized surface will be: irid cased under a clear sheet has
a smooth, clear look. Irid-up, or exposed, has a more textured appearance.
Textured Glass
Several types of textured glass are available. Like the irid, these sheets
produce special effects when either cased or exposed.
Transparency
Two general color categories are available for any element, opalescent
(opaque) and cathedral (transparent). Be sure to test each color for its
actual ability to diffuse or transmit light.
Seeds
Small bubbles or "seeds" will occur when some flat sheets are
fused. This is a unique character, and no two sheets will be exactly alike.
Sandblasting
To provide additional diffusion with transparent glass colors, specify
an inside sandblast if necessary. Opal colors may not need any sandblasting.
Vitreous Printing
Silkscreen printing can be used to emphasize a shape or detail. Consult
the factory for quotes on custom screening projects. This is an excellent
way to incorporate a company logo with a glass design.
Special Effects
The CLARITAS STUDIOS art department has over 30-years experience in every
type of glass fabrication process. We offer you a unique blend of expertise
in traditional techniques and high-tech glass processing. We have a wide
range of flexibility to render your vision by using an extensive palette
of technical resources.
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HOW COSTS ARE DETERMINED
Pricing is handled on a project basis. The following criteria is used
to ascertain the cost:
Materials consumed
This includes the actual glass used in the ware, and the scrap remnants
from the cutting process. Be aware that some elements can use sheets efficiently,
while others create high percentages of waste. Prices vary for certain
colors.
Design complexity
This includes the total number of elements in the design, the total number
of colors, CAD/CAM time needed to translate line art, and the lineal distance
required for cutting. Forming and shaping requirements are also considered.
Fusing/Shaping
Products vary in needs as to how many firings it takes to produce a complete
product. This normally ranges from 1 to 3 firings and can vary the cost
substantially.
Finishing Processes
We offer a number of finishing processes including sandblast etching,
hole drilling, and special edge shaping. Using one of these economical
finishing techniques will enhance many products.
Quantity
Economy can be gained through larger volume runs. Minimum run on any style
or color is 100 pieces.
Samples
The entire Design Team will review your design
Set-Up
A set-up charge and estimated production cost will be determined.
For more information, please contact us.
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